I'm guessing that they use a slide valve and this valve is … A push/pull throttle cable is an upgrade to the old standard single throttle cable linkage. Remove all the Bear Tracker carburetor jets with a screwdriver. KenL Member. How to Change Throttle Cable on Cr125/Dirt Bike: This throttle cable replacement was done to a Honda cr125 but the method used is the same for most dirt bikes. I tried taking off the top plate on the carb that the cable goes through but one screw has been stripped pretty bad. Thanks, S. Tassan P.S. Step 1: Disconnect the throttle cable at the throttle body. The carb is a little different then what I am used to. There is a slotted brass piece that traps the end of the cable. Do C clips hold it on or does it kind of snap in? Any tips on removing the throttle cable out of the carb cap? I feel like most owners should know how to do regular maintenance and this should help anyone who doesn't. Please verify pictures match your application. Part 2 of 3: Remove the throttle cable. One might ask whether this is really a necessary upgrade, and the answer, of course, is no. - remove gas tank (you need to get to the throttle cable attachment points). I then realized if I heat the airbox to carb rubber and remove the throttle cables from the carb, I could easy remove the carb from the bike, So here it is. Any tips on getting down to be able to remove the cylinder would be appreciated. I need to remove the carburetor on my Series 11 500 4x4 for cleaning. Pull the breather tube assembly off of the top of the carburetor. KenL Member. The cap/top spins freely on a small metal elbow the cable … Used GM throttle cable bracket removed from a Rochester Quadrajet 4-barrel carb off a 1973 Olds. Step 2: Disconnect the throttle cable from the retaining bracket. I don't think removing the throttle lever from the carb is a good idea, there should be a slot in the lever next to the molded barrel on the cable end that when rotated to the correct position, the stainless cable and barrel will release from. Discussion Starter • #1 • Feb 25, 2008. Step 4. Route the cables through the triangular space in the frame above the motor and around the front of the top triple clamp. (Pic 6, 7) (Pic 6, 7) Now follow the old cable back around the unit and remove it from its mounting slot by sliding the plastic sleeve forward and then pulling the throttle cable through the slit in the plastic. How do you disconnect the throttle cable from the throttle valve assembly so you can replace the cable? Do I need to pinch, crush or deform the curved end of the stock cable? Open the throttle fully by hand so the cable is loose. Advertisement . - remove seat (you need to get tank off). - disconnect gas line at the petcock (easier to get to than at the carb end). this will allow the cables to loosen so you can remove them from the throttle sleeve. At first glance it isn't obvious how they come loose and I don't want to break anything by forcing something I shouldn't. #1 KenL, Apr 29, 2020. I am removing the carb so it can be cleaned I have it all detached except for where the throttle cable goes in. I am replacing the old carburetor on my 1978 CM185t with a new one. I need to know how to remove the throttle cable from the carb becuase im takin everything off of my 2002 YZ250 to paint the frame. and I cant figure out a way to get the get the throttle cable out of the carb. The cables can be removed from the carburetor by pulling the outer housing away from plate above the throttle wheel and then with slack in the inner cable twisting the inner cable to allow the swaged end to release from the slot in the throttle wheel and then pull the inner cable out through the mounting plate hole. 4 Posts . Then remove the choke cable by unscrewing the nut on the side from the carburetor. Reply with: Sign in with Facebook . Clean the inside of the float bowl and float with spray carburetor cleaner. Create an account or sign in to comment. It was removed from a core carburetor and is dirty and shows some … Norton Commandos with dual carburetors have been running their stock cable setups for decades and are functioning just fine. T. thetered New Member. The cap/top from the old carburetor is stuck on the throttle cable and I cannot see a way to remove it without cutting and replacing the cable. We are not familiar with all makes and models this fits. The hardest part about that is finding a wrench that will fit. Remove the throttle linkage from the carburetor control arm with pliers. Its the round piece that is hooked onto the carburetor. From here the spring and plastic retainer will slide off of the cable, and then you can remove the throttle cable nut from the carb cap. Sign in with Google. Loosen the nut that secures the manual throttle lever so that the lever can move freely. Sorry guys need some help, first time working on a 441 and I’m trying to get it down to remove the cylinder. I tried pushing it down (twds the carp), pulling it up, and then rotating the cap to see if there is a divot or notch to rele Share this post. This is a whole different animal than the 1128s i purchased a rebuild kit and am attempting to do this myself. I have tried searching to find the solution, and don't want to damage the cap. Link to post Share on other sites. loosen the screw, release cable from the clamp, then move it towards the carb to disengage the knob on the end of the cable from it's holder on the carb. Locate the conduit bracket on the engine. how do you properly release the cable so I can remove the carb.. Discussion Starter • #1 • Mar 13, 2008. Last edited by a moderator: Aug 9, 2013. Oct 9, 2008 #1. The only way to remove the throttle cable from the carb looks to be to pull the top cap which is held on by 2 screws that can't be reached with the carb in place. 2 Posts . The throttle grip works on the carburettors when twisting/throttling up and when releasing/throttling down. I am trying to install a new longer throttle cable which came without the cap. with the help of this forum, the seat and gas tank are off, the gas has been drained from the carb, and the throttle cables have been removed from the pulley. Id prefer not to break the cap. Step 5. This DIY Tech Tip by Lowbrow Customs shows you how easy it is to remove or install your Amal Carburetor throttle cable, commonly found on British motorcycles such as Triumph, BSA and Nortons. Do this with a screwdriver. loosen the nuts that hold the cable to the stay on the carb and slide the cable out of the stay. I am tempted to just remove the choke cable at the handlebars and pull it through with the carb (out the right side) if it is too hard. How do you remove the cable from the cap? Thanks. Removing throttle cable from carb? I am trying to remove the throttle cable off a carburetor on my car. I am trying to remove the cable from where it connects inside the carb but i am having no luck pulling out the ball from the groove where it slides into the slot! The two throttle cables are held in place by a 10mm nut. Joined: Jul 8, 2019 Messages: 59 Likes Received: 1. To disconnect the cable from the carburetor; open the throttle lever with your finger and pull the S shaped pin out of the throttle lever hole. In this How-To we’ll show you the steps necessary to change over from the 1-into-2 cable system to the single-cable gantry. Oct 9, 2008 #1. 505 Posts #2 • Dec 10, 2011. Is there a trick to doing this or am I totally overlooking something. I am trying to pull the (stock)carb off of my 03 Pred. if you want to remove them from the carb. Hey guys. On my GL, the choke cable is held in place by a phillips screw. This is usually done by either pushing the throttle bracket forward and sliding the cable out through a slotted hole, or by prying off a small retaining clip using a screwdriver. Discussion in 'Tech Area' started by KenL, Apr 29, 2020. Thread starter Ryan_V; Start date Oct 9, 2008; Ryan_V Subscriber. I have a '70 CT70 that has sat for several years, usual nasty carb deposits. Joined Sep 10, 2008 Messages 35 Likes 0. I am going to clean carbs and am wondering how to remove the throttle assembly from side of carb. On the Stock Carburetor Remove the Air-Cleaner assembly so you can see the Throttle Control Mechanism. This is a simple operation but one that is of confusion to many new British motorcycle owners. Sign in with Twitter. New here. Never thought I would have a carb question but the Tri-Z I just picked up has a Mikuni flat slide TM38 carb on it. Note - Cable orientation: The long cable nubbins and longer threaded adjusters go to the carb. Loosen the throttle cable lock nut, using a 12 mm open-end wrench, then remove the throttle cable and the cable end from the throttle valve. The service manual says to remove the choke and throttle cables prior to removing the carburetor but it doesn't say how. How can I remove this super tight nut, given that it is pressed up against the carb so close that I can't really wrap my wrench all around it? How do I remove this throttle cable? I manage to get it in the little tube but then it gets stuff. This is a step up to the single throttle cable type where only a spring is responsible for throttling down. Short nubbins and shorter adjusters go to the throttle. Place the carburetor on a work bench and remove the high-speed needle and the float and float valve. and fasten the end of the conduit with the bracket. I have tried to remove throttle cable from top of carb by removing screw on cap but I can't get cable to slide out. Please help. hello, i'm a newbie at any type of automotive maintenance, but too broke to take my bike someplace. You need to be a member in order to leave a comment. remove the screws that hold the switch housing together and slide the throttle sleeve and switch housing off the end of the bars. Take the side cover off. Remove the air cut-off valve and spring from the right side of the carburetor, near the carburetor inlet, using a Phillips screwdriver. Any assistance would be appreciated. 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